DEVELOPMENT AND IMPLEMENTATION OF TURNKEY PROJECTS

CO2 Recovery Project – Carlsberg Fredericia

At Carlsberg’s site in Fredericia, there was a desire to establish a complete CO2 Recovery project.

The solution is implemented by installing a 100 m3 buffer tank on the roof to collect excess CO2. Ferrum Group has handled the entire task in collaboration with Pentair.

Ferrum Group has been responsible for the complete mechanical manufacturing and assembly.

• Full flexibility
• High capacity
• Minimization of product waste
• Modularity and scalability of the solution
• High degree of accessibility for operation, cleaning, and service
• Hygiene
• Material selection
• Safety

MALT PROJECT – CARLSBERG FREDERICIA

At Carlsberg’s site in Fredericia, there was a desire for a complete new construction of the malt receiving station.

The facility is provided as a complete turnkey delivery.

The solution is executed as a closed system, starting from unloading from the truck and the subsequent storage and transport to the silo and further into the existing facility. This new construction is necessary to address the risk of product contamination, dust issues, and to generally meet high standards for handling food products. There are many different subtasks in this project, all of which must be executed with the overall focus of improving the functionality of the entire receiving area to meet current and future standards.

COMPLETE PALLET SORTING SYSTEM FOR ARDAGH GROUP, NÆSTVED

Ardagh Group wanted a solution that could sort all their pallets before they went into production. On all of Ardagh’s pallets, there was plastic on top, which needed to be removed before sorting.

Ferrum Group has delivered a complete turnkey solution where all pallets undergo sorting using advanced camera technology. Plastic is removed using a robot solution, after which the plastic is deposited in a compactor at the robot cell.

The project is delivered including full CE marking and documentation, FAT (Factory Acceptance Test), and SAT (Site Acceptance Test).

END-OF-LINE TURNKEY SOLUTION FOR ARLA FOODS, TAULOV

TURNKEY SOLUTION FOR END-OF-LINE

• Idea generation
• Solution and layout development
• Development and construction of machinery
• Integration of third-party equipment
• Movement and integration of existing equipment
• Software for vision, PLC (PackML), HMI, and robots, as well as communication
• with higher-level systems
• Project management
• Documentation and CE marking

PACKAGING OF MOZZARELLA CHEESE IN THERMOFORMER

• GEA, CMT Plant for mozzarella production. GEA is the turnkey provider of the production line.
• Ferrum Group is the supplier of the robotic system for handling and loading mozzarella blocks into GEA’s PowerPak.
• Capacity: 4-8 tons of mozzarella cheese per hour.
• Products: 2.5 kg mozzarella blocks. In addition to the hardware delivery,
• Ferrum’s scope of work also includes:
• Idea generation, solution and layout development Development and construction of equipment following EHEDG (European Hygienic Engineering & Design Group) principles, software for PLC, HMI, and robots, as well as communication with higher-level systems.

PALLETIZING/END-OF-LINE TURNKEY SOLUTION FOR DAIRY

Turnkey solution for end-of-line

• Idea generation
• Solution and layout development
• Development and construction of machinery
• Integration of third-party equipment
• Relocation and integration of existing equipment
• Software for vision, PLC (PackML), HMI, and robots, as well as communication with higher-level systems
• Project management
• Documentation and CE marking

TURNKEY SOLUTION – VISION SYSTEMS FOR AQUA D’OR IN BRANDE

VISION SYSTEMS FOR AQUA D’OR IN BRANDE

For Aqua d’Or in Brande, we have delivered a vision system for detecting oval caps applied to plastic bottles. The issue with oval caps is that they often cause production stoppages as they get stuck in the conveyors leading to the filling machine. Aqua d’Or wanted a solution to reject these oval caps, thereby preventing production stoppages and loss of product.

The solution is a vision system placed just before the caps enter the conveyors. A camera detects the oval caps, and a rejection system ensures they are sorted out.

Speed: 670 caps per minute.

PARCEL SORTING SYSTEM FOR TEMASHOP – DELIVERED AS A TURNKEY SOLUTION

We have developed a compact and efficient parcel sorting system for Temashop.dk, which handles a large number of packages for consumers purchasing costumes and dress-up items online. The system, capable of handling large and small packages, envelopes, foil bags, etc., has significantly streamlined package sorting at Temashop.

The system occupies approximately 200 m², including the operational area. In addition to conveyors, the system includes pusher modules for products with 8 fractions and 1 “unreadable product.” There are also 9 chutes for products made of stainless steel AISI 304, including freewheel rollers.

The system has a capacity to sort 1,000 packages per hour and can be expanded with measuring and weighing functions, as well as the ability to send data to its own ERP system for accurate billing of transport prices. The system is easy to operate with a clear 9″ touchscreen and control panel. Sorting keys can also be easily changed by uploading data directly from spreadsheets, XML, CSV. The package sorting system is CE-marked in accordance with applicable regulations.

Learn more about our parcel sorter solution here.