Inline mixing and carbonation engineered for performance
At Ferrum Group, we combine our deep process engineering experience with practical innovation to deliver inline mixing and carbonation solutions that elevate quality, speed up changeovers, and reduce waste. Whether your production involves beer, soft drinks, or flavored waters, we design, build, and integrate the right equipment into your production line—from compact mixing skids to fully automated carbo blenders. Our solution-oriented approach ensures we listen to your targets for Brix, CO2 volumes, temperature, and throughput, configuring equipment and controls to achieve those goals with repeatable accuracy. Seamless integration with your filtration systems, bright beer tank, and fillers minimizes oxygen pick-up, protects foam stability, and keeps your operators focused on production rather than troubleshooting. With certified pressure equipment and robust software, we make reliable carbonation a predictable part of your daily operations.
Integrated process control for consistent results
Inline or batch, tailored to your line
We engineer systems specifically designed to fit your unique production requirements. Choose fully inline blending and carbonation directly upstream of the filler for maximum efficiency, or opt for batch carbonation where it best suits your recipes and tank farm. Our carbo blender platform utilizes precise ratio control and mass flow measurement to blend deaerated water and syrups, while a controlled-pressure saturator ensures rapid CO2 dissolution under the right conditions.
Advanced automation keeps every production run on specification. With features like recipe management, closed-loop control of Brix and CO2, and compensation for temperature and back-pressure, we stabilize quality through startups, product changes, and ramp-ups. Operators receive clear set points and diagnostics, while your QA team benefits from logged, traceable data that is easy to audit.
- Inline or batch carbonation configured to your process and production footprint
- High-accuracy Coriolis and magnetic flowmeters for repeatable blending
- CO2 saturator with pressure and temperature control for quick dissolution
- Seamless integration with filtration and bright beer tank to reduce oxygen pick-up
- Carbo blenders appropriately sized for medium to high-speed lines with minimal product loss
- Open, vendor-agnostic PLC/SCADA integration and remote diagnostics
Hygienic design, safety, and trusted approvals
Sanitary construction for beverage-grade results
Our commitment to hygiene and safety is engineered into every detail. From stainless steel frames and pipework to fully drainable layouts and dead-leg-free valve manifolds, our systems are built for optimal sanitation. Automated CIP/SIP sequences thoroughly clean the entire flow path—including the carbo blender and saturator—ensuring microbiological control without requiring manual intervention. Every component, from elastomers to instruments, is selected based on strict food-grade standards with documented traceability.
As specialists in pressure equipment, we ensure all systems meet ASME and PED approvals as well as incorporate essential safety devices. Our design includes gas trains, pressure relief systems, and interlocks to protect your products, personnel, and plant. We effectively minimize oxygen ingress at every step, maintaining taste stability for both beer carbonation and soft drink carbonation.
- ASME and PED compliant design, manufacturing, and documentation
- Automated CIP/SIP, full drainability, and standardized hygienic welding
- Dissolved oxygen control strategies for improved foam stability and product shelf life
- Materials and gaskets compliant with food and beverage regulations
- Factory acceptance testing with calibration certificates and FAT reports
- On-site commissioning, SAT, and operator training included
Turnkey delivery and lifecycle support
From concept to measurable performance
We are here to support you throughout the entire journey—from initial process design to handover and beyond. Together, we will define your targets for Brix, CO2 volumes, throughput, utilities, and cleaning protocols. Our engineers model pressure drops and gas utilization, ensuring compatibility with your filler specifications and optimizing the skid layout for your maintenance practices. Whether you require a single machine or an entire turnkey project, we efficiently coordinate interfaces with filtration, tanks, and filling lines to minimize installation time and mitigate startup risks.
Post-launch, our service team ensures your system operates at peak performance. We offer preventive maintenance, spare parts availability, and remote support, along with retrofitting options as your product portfolio expands. Expect measurable gains in yield, CO2 efficiency, and overall equipment effectiveness (OEE)—all supported by transparent performance data.
- Turnkey delivery or individual machines seamlessly integrated into existing lines
- Project management, documentation, and training provided by a single partner
- Energy and CO2 savings achieved through intelligent pressure and temperature control
- Scalable solutions accommodating craft to high-speed production environments
- Upgrade paths for evolving recipes, speeds, and analytics to fit your changing needs
Let’s design the right solution together
Share your product details, targets, and layout, and we will configure an inline mixing and carbonation solution that meets your needs on time and within budget. Explore our capabilities for complete filling lines and process modules, then connect with our engineers to discuss a tailored solution for your plant. Discover more about our offerings by visiting our pages on filling lines and carbonation and mixing. We’re ready to assist you in achieving precise carbonation levels, reliable operation, and consistent taste in every batch and bottle.
