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Tray and Shrink Wrapper
Machine Introduction
The machine automatically collates multiple individual items—such as bottles, cans, jars, or cartons—into a single pack (for example, 6, 12, or 24 units). It can switch between half tray/cardboard pad and film only packing.
Tray Formation and Support
- A cardboard or corrugated tray is formed or placed under the products.
- The tray provides structural support, making the pack easier to handle, stack, and transport.
- It also reduces the amount of packaging material compared to full cartons.
Shrink Wrapping
- A layer of shrink film is wrapped around the products and tray.
- The pack then passes through a heat shrink tunnel, where the film shrinks tightly around the load.
- This creates a secure, tamper-evident, and stable package.
Protection and Stability
- Holds products firmly together
- Protects against dust, moisture, and minor impacts
- Prevents items from shifting during logistics
Retail and Logistics Readiness
Tray and shrink-wrapped packs are ideal for:
- Retail-ready packaging (easy shelf placement)
- Palletizing and warehousing
- Efficient transport, reducing damage and handling time
Typical Applications
- Beverage multipacks (cans, PET bottles, glass bottles)
- Food jars, tins, and cartons
- Household and personal care products
- Industrial or bulk consumer goods
Key Benefits
- High-speed, automated operation
- Reduced packaging material vs. full cases
- Lower costs and improved sustainability
- Clean, professional appearance
Type of packing
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| Film Only | Tray + Film | Pad + Film |
Machine models
| Model | DCSP25P | DSCP25T | DSCP45P | DSCP45T | DSCP60P | DSCP60T |
| Capacity | 25 Packs/ min | 25 Packs/ min | 45 Packs/ min | 45 Packs/ min | 60 Packs/ min | 60 Packs/ min |
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P= Pad configuration, T = Tray configuration |
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Machine Specification
| Applicable bottles | (φ50-80mm)x(H100-320mm) |
| Packaging size |
Long side leading (L260-430mm) (W165-280mm) (H100-320mm) |
| Power supply | 3P 380V/50Hz |
| Conveyor interface height | 1200 ±50mm |
| Control system | Siemens / B&R |
| Servo motor | Siemens / B&R |
| Hot melt glue |
Viscosity at 160 °C: 850-1400 mPas Working temperature: 150-180 °C |
| Cardboard parameters | ≥3mm 3 layers corrugated cardboard, thickness ≥3mm |
| Inverter | Danfoss |
| Sensor | Sick |
| Low voltage components | Schneider |
| Pneumatic components | SMC, AIRTAC |
Features
Suitable for packaging with pad/tray for beer, beverages, fruit juices, bottled water, seasonings, and similar products.
The machine monitors film supply by pulse counting and automatically triggers an alarm when the remaining film is insufficient.
The shrink tunnel uses a circulating hot-air system with an optimized structure and effective thermal insulation, ensuring superior shrink performance.
During the forward conveying process, the equipment automatically packs into packages, saving time and improving overall efficiency.
Compatible with multiple film types, including transparent and printed films, with a thickness range of 50–90 microns.
Finished packs exhibit minimal wrinkling, smooth bottom overlap, and uniform, well-formed shrink perforations.
Application
TALK TO CARSTEN ABOUT FERRUM GROUP’S INNOVATIVE FILLING LINES AT COST-EFFICIENT PRICE POINTS
Carsten Jørgensen and the remaining filling line and beverage expert team has extensive experience in developing and implementing automated turn-key solutions for the beverage and brewery industry.
Reach out to Carsten learn more about Ferrum’s offerings.
Visit Ferrum Group’s LinkedIn company page
Carsten can be contacted
by phone: +45 5125 5158 or
by email: caj@ferrum-group.dk
See Carsten's LinkedIn profile
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ASME & PED Approvals for Pressure Equipment
We specialize in delivering high-quality pressure equipment that meets international safety and regulatory standards. Our products are designed and manufactured in compliance with ASME (American Society of Mechanical Engineers) standards and PED (Pressure Equipment Directive 2014/68/EU) requirements, ensuring reliability, efficiency, and safety. Whether for global or European markets, our certified solutions guarantee compliance and security.



