Tray and Shrink Wrapper

Machine Introduction

The machine automatically collates multiple individual items—such as bottles, cans, jars, or cartons—into a single pack (for example, 6, 12, or 24 units). It can switch between half tray/cardboard pad and film only packing.

Tray Formation and Support

  • A cardboard or corrugated tray is formed or placed under the products.
  • The tray provides structural support, making the pack easier to handle, stack, and transport.
  • It also reduces the amount of packaging material compared to full cartons.

Shrink Wrapping

  • A layer of shrink film is wrapped around the products and tray.
  • The pack then passes through a heat shrink tunnel, where the film shrinks tightly around the load.
  • This creates a secure, tamper-evident, and stable package.

Protection and Stability

The finished pack:

  • Holds products firmly together
  • Protects against dust, moisture, and minor impacts
  • Prevents items from shifting during logistics

Retail and Logistics Readiness

Tray and shrink-wrapped packs are ideal for:

  • Retail-ready packaging (easy shelf placement)
  • Palletizing and warehousing
  • Efficient transport, reducing damage and handling time

Typical Applications

  • Beverage multipacks (cans, PET bottles, glass bottles)
  • Food jars, tins, and cartons
  • Household and personal care products
  • Industrial or bulk consumer goods

Key Benefits

  • High-speed, automated operation
  • Reduced packaging material vs. full cases
  • Lower costs and improved sustainability
  • Clean, professional appearance

Type of packing

Film Only Tray + Film Pad + Film

Machine models

Model DCSP25P DSCP25T DSCP45P DSCP45T DSCP60P DSCP60T
Capacity 25 Packs/ min 25 Packs/ min 45 Packs/ min 45 Packs/ min 60 Packs/ min 60 Packs/ min

P= Pad configuration, T = Tray configuration

Machine Specification

Applicable bottles (φ50-80mm)x(H100-320mm)
Packaging size

Long side leading

(L260-430mm)

(W165-280mm)

(H100-320mm)

Power supply 3P 380V/50Hz
Conveyor interface height 1200 ±50mm
Control system Siemens / B&R
Servo motor Siemens / B&R
Hot melt glue

Viscosity at 160 °C: 850-1400 mPas

Working temperature: 150-180 °C

Cardboard parameters ≥3mm 3 layers corrugated cardboard, thickness ≥3mm
Inverter Danfoss
Sensor Sick
Low voltage components Schneider
Pneumatic components SMC, AIRTAC

Features

Suitable for packaging with pad/tray for beer, beverages, fruit juices, bottled water, seasonings, and similar products.

The machine monitors film supply by pulse counting and automatically triggers an alarm when the remaining film is insufficient.

The shrink tunnel uses a circulating hot-air system with an optimized structure and effective thermal insulation, ensuring superior shrink performance.

During the forward conveying process, the equipment automatically packs into packages, saving time and improving overall efficiency.

Compatible with multiple film types, including transparent and printed films, with a thickness range of 50–90 microns.

Finished packs exhibit minimal wrinkling, smooth bottom overlap, and uniform, well-formed shrink perforations.

Application

TALK TO CARSTEN ABOUT FERRUM GROUP’S INNOVATIVE FILLING LINES AT COST-EFFICIENT PRICE POINTS

Carsten Jørgensen and the remaining filling line and beverage expert team has extensive experience in developing and implementing automated turn-key solutions for the beverage and brewery industry.

Reach out to Carsten learn more about Ferrum’s offerings.

Visit Ferrum Group’s LinkedIn company page

Carsten can be contacted
by phone: +45 5125 5158 or
by email: caj@ferrum-group.dk
See Carsten's LinkedIn profile

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ASME & PED Approvals for Pressure Equipment

We specialize in delivering high-quality pressure equipment that meets international safety and regulatory standards. Our products are designed and manufactured in compliance with ASME (American Society of Mechanical Engineers) standards and PED (Pressure Equipment Directive 2014/68/EU) requirements, ensuring reliability, efficiency, and safety. Whether for global or European markets, our certified solutions guarantee compliance and security.