Advanced automatic bottle filling and capping solutions for high-performance beverage production
At Ferrum Group, we fuse decades of experience in the brewery and beverage industries with cutting-edge innovation to deliver efficient, reliable, and high-performance automatic bottle filling and capping machines. Our expertise ensures that these machines seamlessly integrate into your production line, optimizing output while maintaining product quality. Whether you’re a boutique brewery or a large-scale beverage manufacturer, we provide tailored solutions to meet your production needs with technical precision and operational efficiency.
With our deep understanding of industry dynamics and engineering excellence, we develop systems that align with your business goals. Our automatic bottle filling and capping machines are engineered for exceptional reliability, minimal downtime, and easy maintenance, supporting consistent operations and extending the shelf life of your beverages.
Our unmatched expert team from the brewery industry, along with our efficient spare parts management, allows us to offer a portfolio of glass bottle fillers with capacities from below 5,000 bottles per hour to high-speed systems capable of handling up to 60,000 bottles per hour—all available at competitive price points.
We serve businesses across the beverage industry, enabling them to fill glass bottles with an array of liquids such as beer, wine, juice, soft drinks, and water, all with unparalleled accuracy. Discover more about our solutions here and here.
Engineered to fit every production scale
At Ferrum Group, flexibility and scalability are crucial elements of our automatic bottle filling and capping machines. Whether you’re operating a compact line or require high-throughput capabilities, our solutions are custom-designed to align with your unique technical and production demands.
We know that filling glass bottles with beverages like beer, wine, soft drinks, juice, and water must be executed with precision to maintain quality across each bottle. To support this, we offer both standalone fillers and complete filling lines, engineered for low, medium, and high-speed production environments.
Our filling technologies include:
- Volumetric Fillers: Ensure precise dosing by measuring a specific volume of liquid.
- Vacuum Fillers: Designed for consistent fill-level control and efficient air removal.
- Piston Fillers: Ideal for high-viscosity applications, such as jams, syrups, or honey.
Each solution easily integrates into your existing setup, minimizing downtime while maximizing production continuity.
Key benefits include:
- Glass bottle fillers suitable for all beverage types
- Systems engineered to reduce total package oxygen (TPO), preserving freshness and extending shelf life
- Hygienic design with CIP (clean-in-place) compatibility
- Modular construction for easy scalability
- Smooth integration with capping and labelling modules
We provide a single point of contact throughout the project lifecycle with extended support in commissioning and operator training. This comprehensive approach ensures smoother transitions and quick adoption of the new systems.
Smart automation for reliable, future-ready operations
Incorporating automation into your production processes transcends mere efficiency—it ensures consistency, accuracy, and long-term cost-effectiveness. Our automatic bottle filling and capping machines utilize modern automation technologies, offering you full control and visibility across your production line.
Every system we deliver is built on principles of smart design, integrating programmable logic controllers (PLCs), touch-screen operation panels, and flexible recipe management features for quick product changeovers. Intelligent sensors and quality assurance monitoring provide real-time detection of fill-level inaccuracies, cap misalignments, or bottle positioning errors.
By installing a Ferrum Group machine, you can expect:
- Increased line efficiency and uptime
- Reduced product loss and waste through precision filling
- Ergonomic, user-friendly interfaces for line operators
- Lower energy consumption and minimized maintenance costs
- Comprehensive data tracking and performance reporting for continual improvement
Our systems conform to European safety standards and food-grade requirements, providing peace of mind for international trade. Whether filling still or carbonated beverages, alcoholic or non-alcoholic drinks, our solutions adapt seamlessly to your product’s specific viscosity, carbonation level, and container specifications.
Commitment to quality, support, and ongoing value
Ferrum Group’s mission extends beyond the installation of equipment—we aspire to be your long-term partner in production excellence. From the initial consultation to after-sales support, our team of engineers and industry experts delivers constant guidance to ensure your system performs at its best.
Our commitment to customer satisfaction includes:
- Tailored solution design based on your layout and capacity needs
- Prompt spare parts availability with global logistics support
- Ongoing training to develop your in-house capabilities
- Comprehensive maintenance planning and remote support services
- Lifecycle performance optimization and upgrade options
We understand what matters most to our clients: reliable operation, a solid return on investment, and the ability to remain competitive. Our systems are built to last and designed for adaptability, securing your production capabilities for years to come.
Talk to us about improving your bottle filling performance
Are you ready to scale your production or fine-tune your bottling operations? At Ferrum Group, we leverage a unique combination of innovation, experience, and customized engineering to provide automatic bottle filling and capping solutions that deliver immediate results. Reach out to our team of experts for personalized advice or to schedule a discovery meeting. We’re here to help you enhance efficiency, accuracy, and value across your beverage production line.
